Identifying the performance and losses of a scroll compressor with vapour injection and R1234ze(E)

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  1. George Meramveliotakis
    ,  
  2. George Kosmadakis ,  
  3. Sotirios Karellas
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Abstract

This work investigates a vapour injection scroll compressor integrated in a heat pump using the refrigerant R1234ze(E). The water-to-water heat pump was tested under a wide temperature range at the evaporator and condenser sides. The test results revealed that the performance is significantly reduced for lifts of over 30 K with the coefficient of performance being even below 2 and the maximum 2 nd law efficiency was just 28%. In order to enlighten the reasons behind such significant compressor underperformance, a semi-empirical model has been extended to include vapour injection, and a new improved modelling approach for the suction pressure drop was developed and implemented considering both the turbulent and laminar inlet flow regimes. Once the accuracy of the developed semi-empirical model was verified, the model was then adjusted to account for the R1234ze(E) operation, by fine-tuning its parameters based on the test data. The main loss mechanism identified is the high suction pressure drop, due to the high friction factor, with the inlet refrigerant flow possibly being laminar instead of turbulent. This resulted in a significant reduction of the mass flow rate and volumetric efficiency, while the standard model for suction pressure drop was not able to capture this effect.

Corresponding author
George Kosmadakis
0000-0002-3671-8693
Grant information

This work has been implemented within the Renewables for clean energy buildings in a future power system (RES4BUILD) project that has received funding from the European Climate, Infrastructure and Environment Executive Agency (CINEA) under the European Union’s Horizon 2020 research and innovation programme (grant agreement No 814865).

The funders had no role in study design, data collection and analysis, decision to publish, or preparation of the manuscript.

Copyright
© 2022 George Meramveliotakis (Co-Author); George Kosmadakis (Corresponding Author, Co-Author); Sotirios Karellas (Co-Author) Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

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Amendment

The manuscript has been revised according to the comments and suggestions of both reviewers. Minor typos have been corrected and the quality of the figures improved, while the main changes to the text are highlighted next:
  • A new section has been added that compares the two refrigerants R407C and R1234ze(E), including a new table (Table 3) and a new figure (Figure 4).
  • The introduction section has been enriched mostly regarding low-GWP refrigerants, high-temperature heat pumps and oil performance with the addition of new references.
  • Further details of the developed model (e.g. compressor electrical power) and the fitted friction factor correlation have been added in the model description section.
  • The description of the testing facilities and of the heat pump has been enriched, by also providing some details of the two expansion valves.
  • The refrigerant cycle in a pressure-enthalpy chart has been added (new Fig. 6).
  • In the test conditions paragraph, comments have been included for the system operating conditions and the data set selection.
  • In the Data reduction part, additional information for the data processing (cycle analysis) have been added (Tables 6–7 revised).
  • In the discussion of the results, Figures 8, 9 and 10 were modified to also contain the performance with R407C (with additional comments).

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Authors & roles

George Meramveliotakis

Thermal Hydraulics and Multiphase Flow Laboratory, National Center for Scientific Research Demokritos, Agia Paraskevi, 15341, Greece

Laboratory of Steam Boilers and Thermal Plants, National Technical University of Athens, Athens, 15780, Greece

Roles
Co-Author, Conceptualization, Formal Analysis, Investigation, Methodology, Software, Writing – Original Draft Preparation

George Kosmadakis

Thermal Hydraulics and Multiphase Flow Laboratory, National Center for Scientific Research Demokritos, Agia Paraskevi, 15341, Greece

Roles
Corresponding Author, Co-Author, Conceptualization, Formal Analysis, Investigation, Methodology, Supervision, Writing – Review & Editing
0000-0002-3671-8693

Sotirios Karellas

Laboratory of Steam Boilers and Thermal Plants, National Technical University of Athens, Athens, 15780, Greece

Roles
Co-Author, Investigation, Supervision, Writing – Review & Editing

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