Introducing a novel approach to certifying integrated photovoltaic product families using semi-fabricates

List of Authors

  1. Nikoleta Kyranaki ,  
  2. Alvaro De Gruijter Eguiluz
    ,  
  3. Dominika Chudy
    ,  
  4. Aldo Kingma ,  
  5. Rémi Aninat
    ,  
  6. Andreas Haller
    ,  
  7. Ruben Roldan
    ,  
  8. Marcello La Rosa ,  
  9. Claudio Castellan
    ,  
  10. Jasper Klomps
    ,  
  11. Fabio Parolini
    ,  
  12. Anna Šikyňová
    ,  
  13. Julien Thiry
    ,  
  14. Xavier Sahyoun
    ,  
  15. Arnaud Morlier
    ,  
  16. Roland Valckenborg
    ,  
  17. Michaël Daenen
Article Authors & roles Authors Peer review record Peer review Metrics
Cite

Abstract

Background

The building-integrated photovoltaics (BIPV) market is expanding, but adoption remains constrained by high costs and complex certification. These issues arise from highly customised designs, varying in shape, size, colour, and materials, driven by regulations, construction needs, and aesthetics, often requiring costly manual production. The Horizon Europe project Mass-Customisation 2.0 (MC2.0) addresses this by introducing PV “semi-fabricates” (SFs): automated, partially finished components tailored to specific BIPV applications. SFs enable flexible design while allowing manufacturers to complete final products through automated processes. The project also tackles certification gaps, as current schemes are not suited to mass-customised BIPV solutions.

Methods

To address this, we propose a workflow beginning with a review of PV standards, BIPV guidelines, construction norms, and national construction regulations, supported by IEA-PVPS Task 15 insights and input from standardisation experts and insurers. In the proposed methodology, product requirements are analysed to define SF and product families, followed by Failure Mode and Effects Analysis (FMEA) at SF, product, and interface levels. Based on identified risks, relevant norms are selected and, when relevant, new test sequences are designed.

Results

SFs often lack junction boxes or mechanical supports, making full PV certification impossible. Certification at the SF level is feasible only with representative attachment scenarios; otherwise, it must occur at the end-product level. Applying complete PV certification to niche BIPV products, where volumes are relatively small, can be unnecessarily costly, especially where PV and construction regulations overlap.

Conclusions

The proposed approach enables identification of appropriate certification pathways and targeted testing strategies, reducing unnecessary burden. Further work should harmonise PV and construction standards, develop modular test sequences, and engage insurers and regulators.

Plain Language Summary

Building-integrated solar panels (BIPV) are growing in use, but high costs and complex certification still slow down their adoption. This is mainly because BIPV products are highly customised, varying in size, shape, colour, and materials, which often leads to manual and expensive production.

The MC2.0 project proposes a new approach using “semi-fabricates” (SFs), which are partially finished solar components made with automated processes. These can then be adapted into different final products, keeping design flexibility while reducing costs.

Certification is also a challenge because current systems are designed for standard solar panels, not customised BIPV. SFs often cannot be certified on their own, and certifying each custom product can be costly.

The project suggests a new method: analyse product requirements, assess risks, and apply only the necessary standards and tests. Certification may happen at the SF level when possible, or otherwise at the final product level.

This approach maintains safety while reducing unnecessary testing, helping new BIPV solutions reach the market more easily.

Corresponding author
Nikoleta Kyranaki
0000-0001-6797-9549
Grant information

This project has received funding from the European Union’s Horizon Europe research and innovation programme under grant agreement No 101096139 (Mass Customization 2.0 – MC2.0). Moreover, it has been supported by the State Secretariat for Education, Research and Innovation (SERI) considering the Swiss partners (SBFI No 23.00053 connected to Horizon Europe GA 101096139). Views and opinions expressed are however those of the authors only and do not necessarily reflect those of the European Union. Neither the European Union nor the granting authority can be held responsible for them.

The funders had no role in study design, data collection and analysis, decision to publish, or preparation of the manuscript.

Copyright
© 2026 Nikoleta Kyranaki (Corresponding Author, Co-Author); Alvaro De Gruijter Eguiluz (Co-Author); Dominika Chudy (Co-Author); Aldo Kingma (Co-Author); Rémi Aninat (Co-Author); Andreas Haller (Co-Author); Ruben Roldan (Co-Author); Marcello La Rosa (Co-Author); Claudio Castellan (Co-Author); Jasper Klomps (Co-Author); Fabio Parolini (Co-Author); Anna Šikyňová (Co-Author); Julien Thiry (Co-Author); Xavier Sahyoun (Co-Author); Arnaud Morlier (Co-Author); Roland Valckenborg (Co-Author); Michaël Daenen (Co-Author) Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

First version published
Latest version published

Comments

Authors & roles

Nikoleta Kyranaki

Universiteit Hasselt Institute for Materials Research, Diepenbeek, Flanders, Belgium

imec, IUMAT, Thor Park, Genk, Leuven, Flanders, Belgium

EnergyVille,IUMAT, Thor Park, Genk, Flanders, Belgium

Roles
Corresponding Author, Co-Author, Conceptualization, Investigation, Methodology, Visualization, Writing – Original Draft Preparation
0000-0001-6797-9549

Alvaro De Gruijter Eguiluz

Institute for Renewable Energy, Eurac Research, Bozen, Italy

Roles
Co-Author, Investigation, Methodology, Visualization, Writing – Original Draft Preparation

Dominika Chudy

SUPSI PVLab Laboratory, Mendrizio, Switzerland

Roles
Co-Author, Investigation, Methodology, Writing – Original Draft Preparation

Aldo Kingma

TNO Energy and Materials Transition, Solar Technology & Applications, High Tech Campus 21, 5656AE Eindhoven, The Netherlands

Roles
Co-Author, Investigation, Methodology, Writing – Original Draft Preparation
0000-0002-7898-6231

Rémi Aninat

TNO Energy and Materials Transition, Solar Technology & Applications, High Tech Campus 21, 5656AE Eindhoven, The Netherlands

Roles
Co-Author, Investigation, Methodology, Writing – Review & Editing

Andreas Haller

Ernst Schweizer AG, Metallbau, Hedingen, Switzerland

Roles
Co-Author, Methodology, Writing – Review & Editing

Ruben Roldan

iWin – innovative Windows SA, Manno, Switzerland

Roles
Co-Author, Methodology

Marcello La Rosa

Glass to Power, Roverto, Italy

Roles
Co-Author, Methodology
0000-0002-3075-3340

Claudio Castellan

Glass to Power, Roverto, Italy

Roles
Co-Author, Methodology

Jasper Klomps

Wienerberger, Zaltbommel, The Netherlands

Roles
Co-Author, Methodology

Fabio Parolini

SUPSI PVLab Laboratory, Mendrizio, Switzerland

Roles
Co-Author, Investigation, Writing – Original Draft Preparation

Anna Šikyňová

AGC Glass Europe, Louvain-la-Neuve, Belgium

Roles
Co-Author, Investigation, Writing – Original Draft Preparation

Julien Thiry

Eliosys S.A., Liege, Belgium

Roles
Co-Author, Investigation, Writing – Original Draft Preparation

Xavier Sahyoun

Enfoil, Genk, Belgium

Roles
Co-Author, Investigation, Writing – Review & Editing

Arnaud Morlier

Universiteit Hasselt Institute for Materials Research, Diepenbeek, Flanders, Belgium

imec, IUMAT, Thor Park, Genk, Leuven, Flanders, Belgium

EnergyVille,IUMAT, Thor Park, Genk, Flanders, Belgium

Roles
Co-Author, Writing – Review & Editing

Roland Valckenborg

TNO Energy and Materials Transition, Solar Technology & Applications, High Tech Campus 21, 5656AE Eindhoven, The Netherlands

Roles
Co-Author, Conceptualization, Project Administration, Resources, Writing – Review & Editing

Michaël Daenen

Universiteit Hasselt Institute for Materials Research, Diepenbeek, Flanders, Belgium

imec, IUMAT, Thor Park, Genk, Leuven, Flanders, Belgium

EnergyVille,IUMAT, Thor Park, Genk, Flanders, Belgium

Roles
Co-Author, Conceptualization, Methodology, Resources, Supervision, Writing – Review & Editing

Downloads over the last 12 months:

Cited by

via Crossref

View citing articles