Hidden processing drivers of thermoelectric performance in tetrahedrites

List of Authors

  1. Catarina Quitério ,  
  2. kalpna Rajput
    ,  
  3. Konstantina Iordanidou
    ,  
  4. Vetle Øversjøen ,  
  5. Daniel Marchand ,  
  6. Salah Amedi
    ,  
  7. Ana Sá ,  
  8. Paulo Luz
    ,  
  9. Alvise Bianchin ,  
  10. Marcin Rosiński
    ,  
  11. Daniela Gomes
    ,  
  12. Francisco Molina-Lopez
    ,  
  13. Filipe Neves ,  
  14. Patricia Almeida Carvalho
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Abstract

Tetrahedrites are promising thermoelectric materials owing to their intrinsically low thermal conductivity and earth-abundant constituent elements. However, reported performance varies widely across the literature, with unclear compositional trends that hinder the development of reliable optimisation strategies. Here, we combine a large-scale meta-analysis of 276 experimental data series with targeted microstructural characterisation and first-principles calculations to decouple compositional effects from differences in sample quality. After normalising the thermoelectric figure of merit ( zT) for its temperature dependence, we find that most dopant classes do not produce statistically robust performance improvements over undoped tetrahedrite. Instead, processing-induced variation emerges as the dominant source of performance scatter. Our analysis identifies porosity generated by gas evolution during sintering as a major hidden variable that obscures intrinsic transport behaviour and masks dopant-specific trends. Because heat-carrying phonons in tetrahedrites already exhibit near-atomic-scale mean free paths, microstructural defects provide only marginal further reductions in lattice thermal conductivity, while substantially compromising electrical connectivity. Systematic first-principles calculations further show that Fe is electronically distinct among dopants, introducing localised states near the valence-band edge, consistent with the only statistically significant doping response — a detrimental one — observed in the meta-analysis. These findings demonstrate that thermoelectric performance in tetrahedrites is currently governed more by processing quality and the resulting microstructure than by composition. More broadly, this work redirects optimisation efforts from purely compositional fine-tuning toward rigorous processing control, quantitative microstructural characterisation and standardised transport-property benchmarking, providing a transferable framework for thermoelectric materials development.

Plain Language Summary

Tetrahedrites are a family of materials with a useful talent: they can convert waste heat into electricity. These compounds are promising because they naturally impede heat flow and are made from relatively common elements. Yet their potential has been clouded by inconsistency: different studies report widely varying performance, and it has remained unclear whether adjusting their chemical composition truly improves performance. In this study, we analysed 276 sets of published experimental data, examined selected samples, and used computer calculations to separate the effects of chemistry from those of sample quality. Once temperature differences were taken into account, most added elements, or dopants, did not clearly improve performance compared with undoped tetrahedrite. Instead, much of the variation between studies appears to come from how the samples are produced. A key hidden culprit is porosity: tiny holes that can form during sintering, the high-temperature process used to make solid samples. These pores can distort measured properties and obscure the real role of different dopants. This is especially important because tetrahedrites already block heat very effectively at extremely small length scales. Adding more structural disorder therefore brings little extra benefit for reducing heat flow, whilemaking it harder for electricity to move through the material. The calculations show that iron changes the electronic structure differently from other dopants, and the data confirm that it is the only dopant with a statistically clear, harmful, effect. Overall, the study shows that improving tetrahedrites is not simply a matter of changing their chemical composition. Their performance depends more on careful processing and internal structure. Future progress will require careful material production, closer attention to microstructure, and more consistent ways of measuring and comparing performance.

Corresponding author
Catarina Quitério
0009-0002-8755-2897
Grant information

This research was funded by the Horizon Europe grant Sustainable Energy Harvesting Systems based on Innovative Mine Waste Recycling (project 101058632 — START).

The funders had no role in study design, data collection and analysis, decision to publish, or preparation of the manuscript.

Copyright
© 2026 Catarina Quitério (Corresponding Author, Co-Author); kalpna Rajput (Co-Author); Konstantina Iordanidou (Co-Author); Vetle Øversjøen (Co-Author); Daniel Marchand (Co-Author); Salah Amedi (Co-Author); Ana Sá (Co-Author); Paulo Luz (Co-Author); Alvise Bianchin (Co-Author); Marcin Rosiński (Co-Author); Daniela Gomes (Co-Author); Francisco Molina-Lopez (Co-Author); Filipe Neves (Co-Author); Patricia Almeida Carvalho (Co-Author) Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

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Authors & roles

Catarina Quitério

Sustainable Energy Technology, SINTEF, Oslo, 0373, Norway

CENIMAT|i3N, Department of Materials Science, School of Science and Technology, NOVA University, Caparica, 2829-516, Portugal

Department of Materials Engineering, KU Leuven, Leuven, 3001, Belgium

Roles
Corresponding Author, Co-Author, Data Curation, Formal Analysis, Investigation, Methodology, Software, Validation, Visualization, Writing – Original Draft Preparation, Writing – Review & Editing
0009-0002-8755-2897

kalpna Rajput

Sustainable Energy Technology, SINTEF, Oslo, 0373, Norway

Roles
Co-Author, Data Curation, Formal Analysis, Investigation, Methodology, Validation, Visualization, Writing – Review & Editing

Konstantina Iordanidou

Sustainable Energy Technology, SINTEF, Oslo, 0373, Norway

Roles
Co-Author, Formal Analysis, Investigation, Software, Validation, Visualization, Writing – Original Draft Preparation, Writing – Review & Editing

Vetle Øversjøen

Sustainable Energy Technology, SINTEF, Oslo, 0373, Norway

Roles
Co-Author, Data Curation, Investigation, Methodology, Validation, Visualization, Writing – Review & Editing
0009-0001-8477-8850

Daniel Marchand

Metal Production and Processing, SINTEF, Oslo, 0373, Norway

Roles
Co-Author, Data Curation, Formal Analysis, Investigation, Software, Validation, Writing – Review & Editing
0000-0002-0944-5175

Salah Amedi

Process Technology, SINTEF, Oslo, 0373, Norway

Roles
Co-Author, Investigation, Validation, Writing – Review & Editing

Ana Sá

Materials for Energy Unit, National Laboratory for Energy and Geology, Lisbon, 1649-038, Portugal

Roles
Co-Author, Investigation, Methodology, Validation, Visualization, Writing – Review & Editing
0000-0003-1267-7994

Paulo Luz

Materials for Energy Unit, National Laboratory for Energy and Geology, Lisbon, 1649-038, Portugal

Roles
Co-Author, Investigation, Validation, Writing – Review & Editing

Alvise Bianchin

MBN Nanomaterialia srl, Carbonera, 31050, Italy

Roles
Co-Author, Investigation, Methodology, Resources, Writing – Review & Editing
0000-0001-5905-5020

Marcin Rosiński

GeniCore Genicore Sp. z o.o., Warsow, 01-919, Poland

Roles
Co-Author, Investigation, Methodology, Resources, Writing – Review & Editing

Daniela Gomes

CENIMAT|i3N, Department of Materials Science, School of Science and Technology, NOVA University, Caparica, 2829-516, Portugal

Roles
Co-Author, Resources, Supervision, Writing – Review & Editing

Francisco Molina-Lopez

Department of Materials Engineering, KU Leuven, Leuven, 3001, Belgium

Roles
Co-Author, Resources, Supervision, Writing – Review & Editing

Filipe Neves

Materials for Energy Unit, National Laboratory for Energy and Geology, Lisbon, 1649-038, Portugal

Roles
Co-Author, Conceptualization, Funding Acquisition, Investigation, Project Administration, Resources, Supervision, Validation, Writing – Review & Editing
0000-0002-1251-053X

Patricia Almeida Carvalho

Sustainable Energy Technology, SINTEF, Oslo, 0373, Norway

CeFEMA, Departament of Chemical Engineering, Instituto Superior Técnico, University of Lisbon, Lisbon, 1049-001, Portugal

Roles
Co-Author, Conceptualization, Formal Analysis, Funding Acquisition, Investigation, Methodology, Project Administration, Resources, Supervision, Validation, Visualization, Writing – Original Draft Preparation, Writing – Review & Editing
0000-0002-5447-0409

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