Overcoming Challenges in Implementing Condition Monitoring Services: Recommendations from an Expert Elicitation Exploratory Study

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  1. Ion Iriarte ,  
  2. Hien Nguyen Ngoc
    ,  
  3. Ganix Lasa
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Abstract

Background

Condition Monitoring Services (CMS) have emerged as an important digitally enabled service offering within manufacturing servitization, allowing Original Equipment Manufacturers (OEMs) to remotely monitor equipment, improve maintenance performance, and create new service-based revenue streams. Despite the technological maturity of condition monitoring technologies, many OEMs continue to struggle with the successful implementation of CMS. This study aims to identify the challenges limiting CMS implementation, the solutions used to overcome these challenges, and the recommendations that can support successful CMS implementation.

Methods

An exploratory expert elicitation approach was adopted. Semi-structured interviews were conducted with 13 experts from OEMs, universities, research centres, and business consultancy organizations who possessed substantial experience in CMS implementation, digital servitization, and Industry 4.0. The interview data were analysed using inductive thematic analysis.

Results

The findings reveal that the principal barriers to CMS implementation are socio-technical rather than technological. Three interrelated groups of challenges were identified: challenges related to CMS value propositions, challenges associated with CMS design processes, and challenges concerning organizational and customer readiness. To address these challenges, experts proposed solutions centred on value quantification, co-creative and iterative service design, and service-oriented organizational capability development. The study further identified recommendations emphasizing customer-value-driven CMS design, dedicated and legitimate service units, and proactive management of organizational change.

Conclusions

Successful CMS implementation depends less on the sophistication of condition monitoring technologies and more on the ability of OEMs to align technological resources, organizational capabilities, customer requirements, and value creation mechanisms. By providing empirically grounded insights into the challenges, solutions, and recommendations associated with CMS implementation, this study extends both CMS and digital servitization literature and offers actionable CMS-specific guidance for OEMs seeking to transform condition monitoring technologies into sustainable service businesses.

Corresponding author
Ion Iriarte
0000-0002-6772-1166
Grant information

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under the Marie Skłodowska-Curie Grant No. 814078 and the Provincial Council of Gipuzkoa, Grant No. Lehiakortasuna Indartzea-30.

The funders had no role in study design, data collection and analysis, decision to publish, or preparation of the manuscript.

Copyright
© 2026 Ion Iriarte (Corresponding Author, Co-Author); Hien Nguyen Ngoc (Co-Author); Ganix Lasa (Co-Author) Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

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Amendment

The revised manuscript differs substantially from the original version in terms of its theoretical framing, methodological rigor, analytical depth, and overall contribution. The original manuscript focused primarily on the technical aspects of Condition Monitoring Services (CMS) and discussed implementation challenges largely as practical barriers. In contrast, the revised version repositions CMS implementation within the broader context of digital servitization and adopts a socio-technical perspective as its main theoretical lens. This shift enables a deeper interpretation of CMS implementation as an organizational transformation process involving technological, organizational, human, and relational capabilities rather than a purely technological undertaking.
The theoretical background was completely restructured. The revised version now includes dedicated sections on CMS implementation challenges, approaches to successful implementation, and a clearly articulated research gap. Recent literature on digital servitization was incorporated to strengthen the theoretical foundation and better justify the research questions.
The methodology section was also significantly expanded. The revised manuscript provides a clearer justification for the expert elicitation approach, more detailed expert selection criteria, enhanced participant descriptions, a transparent explanation of the thematic analysis procedure, and a dedicated thematic saturation assessment. The coding process and theme development are now explicitly documented, improving methodological transparency and rigor. The findings, discussion, and conclusions were extensively rewritten. The findings are now structured around the three research questions and distinguish clearly between implementation challenges, solutions, and managerial recommendations. The discussion provides a deeper theoretical interpretation of the results and explicitly answers each research question. Finally, the conclusions now clearly articulate the theoretical and managerial contributions of the study, provide a more critical reflection on limitations, and offer more specific future research directions. Overall, the revised manuscript provides a more coherent, theoretically grounded, and practically relevant explanation of CMS implementation by OEMs.

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Authors & roles

Ion Iriarte

Design Innovation Center, Mondragon University Higher Polytechnic School, Arrasate, Basque Country, 20500, Spain

Roles
Corresponding Author, Co-Author, Conceptualization, Data Curation, Formal Analysis, Funding Acquisition, Investigation, Methodology, Project Administration, Supervision, Validation, Visualization, Writing – Original Draft Preparation, Writing – Review & Editing
0000-0002-6772-1166

Hien Nguyen Ngoc

Design Innovation Center, Mondragon University Higher Polytechnic School, Arrasate, Basque Country, 20500, Spain

Roles
Co-Author, Data Curation, Formal Analysis, Investigation, Writing – Original Draft Preparation

Ganix Lasa

Design Innovation Center, Mondragon University Higher Polytechnic School, Arrasate, Basque Country, 20500, Spain

Roles
Co-Author, Formal Analysis, Investigation, Methodology, Project Administration, Supervision, Writing – Review & Editing

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